In any hypothetical BT story I'd write, I'd par down the crew members of any combat vehicle down to two or three, regardless of how much they weigh. My reasoning is thus:
1. Access to fire control systems similar to Battlemechs means you only need a single gunner for any vehicle, regardless of how many guns it carries.
2. Autoloaders copied from Battlemechs means you don't need a dedicated loader position.
3. Communications technology is at a level that a Mechwarrior can handle his communications on his own, barring dedicated command 'Mechs that cover large units. Thus, the average combat vehicle does not need a Comms operator.
So, with these tech advantages in mind, any combat vehicle really only needs to fill three positions, two on smaller vehicles (which would require a single crew member taking on two roles). Commander, Gunner, and Driver.
Obviously the official rules say differently, but that's something I personally ignore.
How do you resolve the issue of crew sizes, assuming you don't go with the canon explanation?